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Special Alloys/Corrosion-Resistant Alloy/

Alloy 254 UNS S31254 / 254SMo (W.Nr 1.4547) Super Austenitic Stainless Steel

Product Overview UNS S31254 (also known as 254SMo, W.Nr 1.4547) is a premium super austenitic stainless steel purpose‑engineered for extreme chloride and aggressive mixed‑chemical environments. Its balanced composition—approximately 20% chromium, 18% nickel, 6% molybdenum, plus nitrogen strengthening—yields a Pitting Resistance Equivalent Number (PREN of 42–46). This places it among the most corrosion‑resistant wrought stainless steels available for industrial engineering. Compared to conventional 300 series stainless steels, UNS S31254 provides over three times greater chloride pitting resistance. It remains stable in complex acid‑chloride media where standard grades suffer rapid localized attack. It is the material of choice for critical assets requiring long, failure‑free service lives: Seawater desalination facilities Offshore marine structures Industrial FGD scrubber systems Core Engineering Value UNS S31254 is a dedicated anti‑corrosion alloy,…

  • Product Details

Product Overview

UNS S31254 (also known as 254SMo, W.Nr 1.4547) is a premium super austenitic stainless steel purpose‑engineered for extreme chloride and aggressive mixed‑chemical environments.

Its balanced composition—approximately 20% chromium, 18% nickel, 6% molybdenum, plus nitrogen strengthening—yields a Pitting Resistance Equivalent Number (PREN of 42–46). This places it among the most corrosion‑resistant wrought stainless steels available for industrial engineering.

Compared to conventional 300 series stainless steels, UNS S31254 provides over three times greater chloride pitting resistance. It remains stable in complex acid‑chloride media where standard grades suffer rapid localized attack. It is the material of choice for critical assets requiring long, failure‑free service lives:

  • Seawater desalination facilities
  • Offshore marine structures
  • Industrial FGD scrubber systems

Core Engineering Value

UNS S31254 is a dedicated anti‑corrosion alloy, not a general‑purpose stainless steel. It is specified where downtime and maintenance costs are unacceptable, delivering reliable performance under:

  • Continuous exposure to high‑chloride seawater and brine
  • Mixed acidic & chloride flue gas and process streams
  • High‑humidity offshore platform structural parts
  • Long‑cycle heat exchanger equipment

Its primary competitive advantage is outstanding resistance to pitting and crevice corrosion—the dominant failure modes of standard stainless steels in seawater service.

UNS S31254 tubes
UNS S31254 tubes

Alloy 254 Chemical Composition

Note: All figures represent standard ranges and nominal values. Final acceptance is based on applicable ASTM specifications and official Mill Test Certificates.

ElementRange (%)Nominal (%)
Cr19.5 – 20.520.0
Ni17.5 – 18.518.0
Mo6.0 – 6.56.2
N0.18 – 0.250.20
Cu0.5 – 1.00.7
C≤0.020.01
Mn≤1.00.8
Si≤0.80.5
P≤0.030.02
S≤0.010.005

UNS S31254 Applicable Standards

Product FormStandardDescription
Plate / SheetASTM A240UNS S31254 plate material specification
Seamless TubeASTM A312Heat exchanger & process seamless pipe
Bar / RodASTM A276Machining & structural solid bar
Forged FittingsASTM A182Equivalent to Grade F44

254SMo Key Physical Properties

PropertyMetricImperial
Density8.0 g/cm³0.289 lb/in³
Melting Range1320–1390 °C2408–2534 °F
Elastic Modulus195 GPa28.3 Mpsi
MagnetismNon‑magneticNon‑magnetic

Thermal Properties

CTE = Coefficient of Thermal Expansion

PropertyMetricImperial
Thermal Conductivity (20°C)12 W/m·K6.9 BTU·in/hr·ft²·°F
CTE (20–100°C)15.5 µm/m·K8.6 µin/in·°F
CTE (20–300°C)16.5 µm/m·K9.2 µin/in·°F
CTE (20–500°C)17.0 µm/m·K9.4 µin/in·°F

Room Temperature Mechanical Properties

Solution annealed condition – minimum guaranteed values

PropertyMetricImperial
Tensile Strength≥650 MPa≥94 ksi
Yield Strength (0.2% offset)≥300 MPa≥43.5 ksi
Elongation≥35%≥35%
Brinell Hardness≤220 HB≤220 HB
Charpy V‑Notch Impact Energy≥100 J≥74 ft·lbf

W.Nr 1.4547 Core Performance Advantages

Key FeatureEngineering Value
PREN 42–46Excellent barrier against chloride pitting failure
6% Mo alloy designStable long‑term corrosion resistance in seawater & brine
FGD flue gas resistanceReliable service under mixed acid flue gas erosion
Superior crevice corrosion resistanceSafe operation in stagnant seawater dead zones
Optimized weldabilityNo mandatory post‑weld heat treatment required
Fully austenitic matrixPermanently non‑magnetic
Wide fabrication flexibilityCompatible with cold forming, hot forging & CNC machining

Alloy 254 UNS S31254 Industrial Applications

IndustryTypical Components
Seawater DesalinationRO housings, evaporators, heat exchange tube bundles
Offshore EngineeringSeawater delivery piping, platform structural parts
FGD Flue Gas DesulfurizationScrubber internals, anti‑corrosion spray pipelines
HydrometallurgyAcid leaching tanks, reactor agitator shafts
Pulp & PaperChlorine bleaching production equipment
Nuclear Cooling SystemsSeawater circulation heat exchange loops

Material Selection Guidance

Service EnvironmentRecommended MaterialSelection Reason
High‑chloride continuous seawaterUNS S31254Maximum anti‑pitting & crevice corrosion capacity
FGD mixed acid flue gasUNS S31254Balanced acid and chloride resistance
General mild industrial corrosion316L Stainless SteelCost‑effective conventional choice
High mechanical load structural parts2205 / 2507 DuplexHigher tensile and yield strength
Strong pure reducing acid mediumAlloy 825 Nickel AlloyStable nickel matrix for severe reducing corrosion

Supply Condition & Quality Assurance

Product Forms
Plate, sheet, seamless tube, welded pipe, solid bar, and all series forged fittings.

Surface Finish
Solution annealed + pickled.

Custom Processing
Precision cutting, bending, and CNC machining available upon request.

Packaging & Export Standard

  • Waterproof PE inner wrapping
  • Seaworthy plywood crates & heavy steel pallets
  • Permanent laser marking: “C&N Hongcheng” + UNS S31254 + heat lot + dimension

Supplied Inspection Documents

  • EN10204 3.1 / 3.2 MTC
  • PMI composition verification
  • Ultrasonic inspection (UT)
  • Hydrostatic test records
  • Hardness & mechanical test reports

When your project demands the exceptional chloride pitting and crevice corrosion resistance of UNS S31254 (254SMo), partner with C&N / HONGCHENG PIPE FITTINGS LIMITED for full‑lifecycle supply. We provide ASTM‑compliant plates, seamless tubes, forged fittings and custom components — all delivered with full‑batch PMI traceability, EN 10204 3.1 certification, permanent laser marking and fast, tailored processing. From seawater desalination to aggressive FGD systems, rely on our one‑stop inventory and engineering support to keep your critical assets running failure‑free. Contact us

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